cohibasurfer
one day older than dirt
It's probably your upper lip. :sign:
Sounds like someone has first hand knowlege of this scenario as do I. I can tell jfields is a fellow auto tecnician by the description of the fan vibration, I found a bloody dead rat in fan in a a brand new PT cruiser once, the stink and mess was beyond sickening. It was impossible to clean out all the blood inside the heater box, I think the customer wound up selling the car.Fords are famous for heater cores going bad. Have you noticed any type of fog/condensation on the windshield above the defroster vents?
If you're smelling a sickly, rotten, sweet smell, then that would be suspect. Also, go to the passenger side floor board and look to see if you can see any evidence of antifreeze leaking on the floor. Peel the carpet back by the firewall to see if you also see any evidence of coolant leaking.
Then look up to see if you also see any antifreeze drips.
Another possibility is a dead rodent in the air filter housing (least likely), or I have seen rodents get caught in the HVAC blower fan and die.
This usually causes a noisy vibration of sorts though, because the weight of the mouse causes the fan to be off balance.